Author Topic: Guess what - Brake bleeding woes..  (Read 902 times)

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Guess what - Brake bleeding woes..
« on: 03 April 2013, 12:59:07 am »
Well I've been a bit busy recently, I get home from work at a reasonable 5.10 pm most days and after the little one goes to bed around 8 ish I've been popping out and "doing a bit" as I really want to get the old beast on the road asap. I will post in members motors eventually, but on average I've been getting in around 12.30/1.00 am so not really been in the mood! Kind of knocks your stuffing out laying under Land Rovers in the snow and ice till the early hours.

Anyway, I've got to a point with the brakes and have been trying to bleed them up with zero success. I have the dreaded CB type master cylinder and it refuses to play ball. First it was seized and was stuck in the barrel, took it off and sorted that. Refitted it and still it won't bleed. The piston is returning, I know that. If I push the pedal down, then put my finger over the outlet and draw the pedal back, them remove my finger I can hear it return so I know its not seized. If I put my finger over the outlet and press the pedal down then move my finger I get the rush of pressure so I know it'll push fluid out, the issue seems to be getting any fluid from the bean can into the master cylinder at all - it just will not  draw it  into the barrel. I've done lots of internet searching and discovered that it has to be horizontal, so I've tried the jacking up of the front end, doesn't make any difference. I removed the cylinder again and filled it on the bench, plugged both inlet and outlet holes and refitted. Still won't bloody work, so I am at a loss. I am near the point of buying a new pattern part (can't afford anything better quality) which is a shame as what's giving me all this grief is an original (sold by Dunsfold for £566 + vat) part and it would be nice to keep it if I can.

Anyone got anything else I can try before I gamble any (scarce) money on inferior Chinese garbage? I've contemplated changing to the CV type but don't really want to change the pipes as I've not seen them for sale anywhere

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Re: Guess what - Brake bleeding woes..
« Reply #1 on: 03 April 2013, 08:43:01 am »
I would advise investing in a Gunsons Easibleed kit although I must admit I've never used one on a Land Rover, but as I am replacing just about everything on my S1 braking system at the moment, I am about to.  I think they are around £18.

It uses pressure from an inflated tyre to push fluid throughout the system, making single handed bleeding so easy.  I guess you're on your own at midnight in the snow :smile1
Cheers

Ant

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Re: Guess what - Brake bleeding woes..
« Reply #2 on: 05 April 2013, 09:28:58 pm »
We're back!  :giddy:

I've been lent an expensive looking compressor driven gadget complete with automatic resevoir filling gizmo to try, so will update soon. Still think the mc is fubared but we'll see!

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Re: Guess what - Brake bleeding woes..
« Reply #3 on: 06 April 2013, 07:22:26 pm »
Not wishing to **** on your bonfire but those vacuum bleeders don't seem to work on series motors, at least they won't for me. I bought one a while back and had no success with it. It is sounding like your master cylinder is **** however before condemning it I'd bleed with an eezibleed. I've just changed all of the wheel cylinders and brake shoes on the ambulance...



...and had no dramas using the g-clamping method and eezibleed. The CB master cylinders are trickier than a CV but once bled work fine. The beauty of the eezibleed is it effectively bleeds the system without the master cylinder having to pump, sometimes that can encourage a stubborn one to work. Failing that, I wouldn't bin it. There are companies that will re-sleeve them for around £75 - I'm sure Kev or Parksy posted summat recently about this.
'55 107 truck cab ✪ '66 109 hardtop ✪ '66 109 LHD ex-MOD ambulance ✪ '71 109 one ton ✪ '72 88 2.5 petrol ✪ '72 2B FC Dorothy Perkins 4.236 ✪ '79 Lightweight LHD ✪ '79 109 LHD ✪ '83 109 FFR ✪'93 Dennis Rapier fire engine ✪'94 Range Rover Vogue Tdi...and an '86 SAAB 9000 turbo

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Re: Guess what - Brake bleeding woes..
« Reply #4 on: 06 April 2013, 08:45:42 pm »
Well, just spent several hours trying to get the sodding thing to bleed. First, I too the mc off again and filled it up at the bench. I plugged the inlet and outlet (properly this time) and refitted it. I moved the Land Rover to the level bit of our drive and connected the gizmo whatsit...and...still nothing.  :smiley-furious: I've given up, I reckon it's very ****. I think I will have to convert to the CV type - can anyone inform me of the correct pipes/fittings I will need?

NoelC - £75 is about £75 too much. I don't currently have two brass farthings to rub together.

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Re: Guess what - Brake bleeding woes..
« Reply #5 on: 14 April 2013, 10:06:58 pm »
I have been on the very same frustrating journey. Still not fully sorted out but I have learned a few things that might help you:

1) Vacuum bleeding will only get you so far because it sucks some air in past the nipple threads, pressurizing the MC works better.
2) Bench priming the MC will only get you so far.
3) I only got substantial improvement when I parked on a 30 degree slope and bled the nippers there.
4) The anchors on the backplates seem to work loose over time. Often these are welded back in place to secure them but if they are not in exactly the right spot, the shoes won't center right in the drums. After having replaced everything else (cylinders, shoes, drums), I eventually bought new backplates (ouch$$) and it helped. Unfortunately it wasn't the magic bullet I was hoping for, but at least the shoes wear evenly now and some of the spongyness is gone. I had replaced the drums because at first it was hard to get the drums on over the uncentered shoes, then when I had them "skimmed" at a machine shop the ID was too big leading to a poor fit with the shoes.
5) It's a fine line between pads being over and under adjusted. a little over is better because they will bed in.
6) It's a fine line between the MC shaft being adjusted too short and too long. Too long and you can lock up the brakes because the MC can't relieve itself, too short and there's not much travel left for the brakes!
7) Worn pedal bushings will eat into the available stroke at the M/C. (I'm going to replace mine - part number 272714).
8) I bought a set of "Speed Bleeder" nipples which have excellent reviews. Each one has a small check valve so that bleeding is a foolproof one man job. The threads even have a special self sealing compound on that is good for several bleeds and can be replaced if you buy a small bottle. I haven't got round to putting them in yet but I am hopeful. 
speedbleeder.com
  Size SB3824L.

My Landy is a '62 SWB that I took on as someone else's abandoned "project" 3 years ago. It has been quite a journey!

Andrew

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Re: Guess what - Brake bleeding woes..
« Reply #6 on: 15 April 2013, 09:02:04 am »
I had auto bleed valves fitted to my first 109  in the 70s.

Used to be advertised  'As fitted to London Taxi-Cabs'

Magic,  just undo the valve,  pump the pedal half a dozen times,  close the valve  refill  the reservoir  and so on. 

Used to get them from Halfrauds.        For some reason  they stopped making them.   They didn't have the self sealing  band  ....  so perhaps technology has caught up.

Demon Tweeks  sell them now

http://www.demon-tweeks.co.uk/motorsport/brake-bleeders/goodridge-speed-bleeder     



Call me Dave ©
Rose the S1 Tdi formerly known as Winstan. Harpo S3 2¼ petrol.  Guzzle S3 Ex-millitary V8

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Re: Guess what - Brake bleeding woes..
« Reply #7 on: 15 April 2013, 11:11:48 pm »
If only I was getting that far.

The mc isn't drawing any fluid at all from the reservoir. The rest of the system is still bone dry. I've checked for blockages and the feed pipe is fine, I got mad with it the other night and lifted the front end way up with my engine hoist, still no good. I've tried the shaft at different lengths/adjustments and nothing helps so, despite seeming to work properly on the bench it is in fact probably **** completely.

I've given up for now and am concentrating on other things, when I have some cash I'll buy a new mc and go from there. Thanks everyone for your input and help.

Ste

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Re: Guess what - Brake bleeding woes..
« Reply #8 on: 15 April 2013, 11:53:42 pm »
i had a similar problem when i fitted a new seal kit in my CB m/c  (lwb one) and it drove me nuts for half a day, i stripped it back down, checked everything and refitted it still with a problem getting fluid to move

in the end i gently blew air in it from the pressure end (brake pipe end) to ensure the piston components were all retracting (don't do this on the vehicle if you don't want fluid over everything)

it cured my problem, took a fair few pumps to get it pushing any quantity of fluid but worked for me

also make sure the pedal returns freely as the pivot can and does slowly sieze at the top of it's return travel which can also help create this problem (spring strong enough to pull it back ?? )
it ain't broke

i ain't fixed it enough

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Re: Guess what - Brake bleeding woes..
« Reply #9 on: 16 April 2013, 02:19:53 pm »
Does sound like your master cylinder is a bit trick. I had a right game bleeding the brakes on the 109 but eventually this worked for me.

MY PERSONAL BLEEDING METHOD: (Including twin leading shoe set up) Lock ALL the brake adjusters on so none of the wheels are able to turn. If you can’t lock them all on or they just keep turning round, then you must replace them or rectify the problem. You will not be able to get a good pedal or be able to stop in a straight line with out of adjustment brakes! Get an assistant to pump up the brake pedal and hold it down for 5 seconds. Whilst the pedal is still being held down release the wheel cylinder bleed nipple (with suitable clear tube/pipe attached) and leave open for 3 seconds. Tighten up and pump the pedal till hard and again hold for 5 seconds. Release whilst under pressure the nipple for 3 seconds and again tighten up. Repeat until no bubbles are visible. Don’t forget to top up the master cylinder! Work round the wheels in this order, OSF, NSF, OSR, NSR. That’s working from the closest wheel cylinder to the master cylinder out to the furthest. A little tip is to use a torch to illuminate the clear pipe. This makes spotting bubbles easier. Whilst the assistant holds the pedal down, check the whole system for any fluid weep and flexible hoses for swelling or distortion. Replace any hoses and rectify any leaks. Finally, back off the adjusters 2 ‘clicks’ each.

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Re: Guess what - Brake bleeding woes..
« Reply #10 on: 24 April 2013, 12:28:14 am »
Hi all,

Sorry I haven't updated this thread -I've been asking lots of frustrated questions on the S2C forum, I know some of you go there too.

Main problem was a pedal height set too low stopping the fluid from getting into the mc. Then I had problems with too much air, which turned out to be the stupid brake bleeder someone had lent me "that'll sort it out", yeah right. It was sucking air past the nipples and I was just wasting fluid.
Then I got hold of a bleeding system that pressurises the reservoir and things briefly got better but still couldn't get a good pedal. Turned out I had leaks all over the place. Sorted them then the adjustment was way out, sorted that and the leaks came back..

Turned out I had two copper washers missing, one on the brake light switch and one on the rear three way. Fitted them tonight, renewed a pipe and rebled, adjusted the shoes and I have a pedal...for now.

Thanks again to all who helped and offered advice, I'm very very grateful
Ste