Author Topic: Conversion question ..........AGAIN!!!  (Read 478 times)

Offline

  • Full Member
  • **
  • Posts: 104
  • Location: Next door to Jim
Conversion question ..........AGAIN!!!
« on: 12 April 2013, 08:20:25 pm »
I know you are all sick of me by now but to be honest i don't care.

This time i am after a good guide for the 200 tdi conversion. Hopefully an idiots guide.

Plan d/3 is starting tomorrow and i need all the help i can get.

Thanks in advance.
The Baldmiester
TIP FOR TODAY.
Treat every problem like your dog does.
If you cant eat it or **** it..............**** on it and walk away

Offline

  • Full Member
  • **
  • Posts: 130
  • DUREX TEST PILOT
Re: Conversion question ..........AGAIN!!!
« Reply #1 on: 12 April 2013, 08:34:17 pm »
Stick it in, bolt it up, connect to battery,add fuel !!!!! Idiot proof works every time for me  :smilewide:

Offline

  • Hero Member
  • ****
  • Posts: 1007
  • westmorland and proud of it
  • Location: westmorland
Re: Conversion question ..........AGAIN!!!
« Reply #2 on: 12 April 2013, 08:51:22 pm »
i think there are several threads already about this - worth reading back a few pages  :rolleye0012:

also is it ex disgay 200tdi or debender 200tdi / also are you keeping the turbo on or off  :-?
God made only a few perfect heads
the rest he had to disguise with hair
http://cumbriaclassiclandrovers.createaforum.com/index.php

Offline

  • Sr. Member
  • ***
  • Posts: 424
  • Leeds, West Yorks
  • Location: Leeds, West Yorks
Re: Conversion question ..........AGAIN!!!
« Reply #3 on: 12 April 2013, 08:59:04 pm »
A pretty good guide on the Glencoyle site, also some good stuff on the series 2 club site.

Mark
1961 Series 2 SWB, fitted with 300TDI engine
1971 Series 3 SWB, fitted with 2.25 Petrol

Offline

  • Full Member
  • **
  • Posts: 112
  • It's Powered by tescos vouchers So it is
  • Location: Co Down, N Ireland
Re: Conversion question ..........AGAIN!!!
« Reply #4 on: 12 April 2013, 09:12:16 pm »
I built mine using this site http://www.glencoyne.co.uk/200di.htm and had no issues and very simple to follow. :smilewide:
1980 SWB 200di
1974 SWB 2.25 petrol
My speedo on the 88 is 100% accurate when it's not moving, If you can't fix it with a hammer, you've got an electrical problem.

Offline

  • Sr. Member
  • ***
  • Posts: 448
  • Location: Dumfrieshire
Re: Conversion question ..........AGAIN!!!
« Reply #5 on: 12 April 2013, 09:16:27 pm »
Read here

Introduction how-to swap a Land Rover 200tdi engine into a Series Land Rover
expeditionlandrover.info


And here's what I did for the exhaust



Make a flange (que the sniggers) and two 90deg bends gets you out of the engine bay with no need of fancy multi bends, mines 2.5 stainless
Does anyone read these? Does anyone know what half the crap down here means?
New land of the 5p bag!!! YOU HAVE BEEN WARNED!!!

Offline

  • Hero Member
  • ****
  • Posts: 757
  • Location: Western Yorkshireshire
I am not dyslexic, there's just loads of biscuit crumbs under this keyboard.

Offline

  • Hero Member
  • ****
  • Posts: 1127
  • Location: Wiltshire
Re: Conversion question ..........AGAIN!!!
« Reply #7 on: 13 April 2013, 01:36:52 am »
That is a good read and i followed 95 percent of it when fitting mine, however,if you use a td5 intercooler and mount it in front of the rad it makes for an easier and tidier conversion IMO.
You can do anything you want to do,
Just as long as you dont want to do it with me!.

Offline

  • Hero Member
  • ****
  • Posts: 803
  • Location: Birmingham by The Fort
Re: Conversion question ..........AGAIN!!!
« Reply #8 on: 13 April 2013, 04:01:46 am »
a question back at you ...

is it going in an 88" or fully grown up 109 ??

some bits i like to use ....

90na airbox with the legs cut off
TD5 intercooler
Rover 75 expansion tank
300tdi turbo to intercooler pipe and intercooler to manifold pipe plus the solid 200tdi pipe
200 radiator
4 thick washers to assist in lifting the engine slightly
a Series alternator mount and a "clocked" disgay alternator. plus 30mm spacer(s)

if using the 200 turbo it's easy to clock
if using the 300 turbo it's not so easy to clock but doable

grab assorted coolant hoses of the correct bore from your local breakers yards along with all the ford hoseclips you can rob to make up your own hoses (cut and shut)

kwikfit etc' to scrounge as much exhaust pipe as possible to cut and shut and build your own exhaust, 50-52mm bore straight through is respectably quiet when used with the turbo attached

flexible oil lines, be careful of your routing of the originals as you "could" end up with one scrubbing on the steering box drop-arm and pissing all your oil out (ask me how i found that one out)

one thing to watch for once on the road is the crank pulley hitting the front axle even with the washers lifting the engine, cast iron pulleys chip and crack, pressed steel pulleys dent/bend if struck hard, i put my cast iron pulley on the lathe and took the rear Vee completely off and 2-3mm off the front lip if i now hit the axle i think it's only with the little bit of exposed belt

if you've no idea when the timing kit was last replaced do it now or before you bolt the radiator and wings back on, buy a new crank seal to fit on the bottom gear in case that is weeping

check the spigot bush is in good condition and replace if needed

nothing else that i can think of immediately
it ain't broke

i ain't fixed it enough

Offline

  • Hero Member
  • ****
  • Posts: 509
  • Location: co durham
Re: Conversion question ..........AGAIN!!!
« Reply #9 on: 13 April 2013, 07:49:47 am »
Come and have a look at my 2 if you like.

Offline

  • M.E.
  • Hero Member
  • *
  • Posts: 11863
  • Blithering idiot.
  • Location: Watching you...
Re: Conversion question ..........AGAIN!!!
« Reply #10 on: 13 April 2013, 12:43:19 pm »
I've used all the disgay' bits that George Michael intended.
Rad, expansion tank, intercooler, alt., etc. as they were designed to be used together.
I used a boy-racer air filter from Egay, as I couldn't fit the airbox where I wanted to, as I have a Series 3 heater there already.

Oh, disgay' diffs, & overdrive are a must too, if you want to eat motorways for brekkie.  ;-)
Leo Sprayer, More iron oxide than Church North.  - I've looked up the airshaft, - have you? Follow my Blog

Offline

  • Full Member
  • **
  • Posts: 104
  • Location: Next door to Jim
Re: Conversion question ..........AGAIN!!!
« Reply #11 on: 13 April 2013, 04:31:24 pm »
Cheers everybody.

Mick i will come to see you. Events this weekend are stopping me but i will be in contact during the week.

Cheers

Chgris.
TIP FOR TODAY.
Treat every problem like your dog does.
If you cant eat it or **** it..............**** on it and walk away

Offline

  • M.E.
  • Hero Member
  • *
  • Posts: 11863
  • Blithering idiot.
  • Location: Watching you...
Re: Conversion question ..........AGAIN!!!
« Reply #12 on: 13 April 2013, 06:53:02 pm »
Ooh Missus, I appear to have been moderated.  :gay:
Leo Sprayer, More iron oxide than Church North.  - I've looked up the airshaft, - have you? Follow my Blog